Project report: Development of an analysis system for machine data (digital twin) of a medium-sized energy supplier

The initial situation

  • Use of liquefied natural gas (LNG) as a fuel for heavy goods vehicles
  • No existing pipeline network in Germany / Europe
  • No existing distribution network in Germany / Europe

The task

  • Development of a distribution network for liquefied natural gas
  • Integration of modal transport – ship, rail, road – into a distribution strategy
  • Central, preventive and predictive analysis of the demand for liquid natural gas at the distributed stations
  • Demand-oriented and cost-optimized supply of liquid natural gas to filling stations with constant, unrestricted availability

The challenge

  • Proprietary systems without integrated interfaces in the systems
  • Use data almost in real time
  • Develop your own algorithms for preventive analyses

The solution

  • Cyclical readout of the proprietary log files of the programmable logic controllers (PLC) and data loggers
  • Harmonization of data
  • Analysis of the processed data
  • Use of statistical methods and stochastic forecasts, also known as AI artificial intelligence
  • Provision of the processed data in a dashboard

The result

  • Constant availability of liquid natural gas at the filling stations

My position as interim manager

  • Mentor for the management on technical and content-related issues
  • Project owner / project manager
  • Strategist
  • Converters / programmers / parameterizers

Duration of use

  • approx. 6 months / part-time

About the company

  • Medium-sized filling station operator / energy supplier
  • approx. 60 diesel filling stations
  • Supplies one of the largest tank networks in Europe with liquefied natural gas

The key success factors I have introduced

  • Understanding of the logistics processes
  • Understanding the control of the tank systems
  • Detailed process knowledge
  • Sound knowledge of statistical methods and stochastic forecasts
  • Programming skills
Dr. Claus Michael Sattler

P.O. Box 1142
28833 Weyhe
Germany

Phone: 0049 174 6031377

E-Mail: cms@sattlerinterim.com

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